Development and Evaluation of a Cost-Effective Desktop 3D Printing System for Rapid Prototyping

Mr. Mayur Chavda, Patel Kavan, Yashraj Rathod, Vedant Pandya, Bhatt Yash, Ms. Apexa Purohit, Dr. Anil M. Bisen, Dr. Mayank Dev Singh and Dr. Jai Bahadur Balwanshi
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Mr. Mayur Chavda: ITM Vocational University Vadodara, Gujarat, India
Patel Kavan: ITM Vocational University Vadodara, Gujarat, India
Yashraj Rathod: ITM Vocational University Vadodara, Gujarat, India
Vedant Pandya: ITM Vocational University Vadodara, Gujarat, India
Bhatt Yash: ITM Vocational University Vadodara, Gujarat, India
Ms. Apexa Purohit: ITM Vocational University Vadodara, Gujarat, India
Dr. Anil M. Bisen: ITM Vocational University Vadodara, Gujarat, India
Dr. Mayank Dev Singh: ITM Vocational University Vadodara, Gujarat, India
Dr. Jai Bahadur Balwanshi: ITM Vocational University Vadodara, Gujarat, India

International Journal of Latest Technology in Engineering, Management & Applied Science, 2025, vol. 14, issue 6, 500-508

Abstract: The rapid advancement of additive manufacturing has transformed prototyping and small-scale production by enabling the creation of complex geometries and customizable products through layer-by-layer fabrication. This paper presents the design, development, and evaluation of a cost-effective desktop 3D printer optimized for rapid additive manufacturing using Fused Deposition Modeling (FDM) technology. The printer combines a rigid aluminum extrusion frame, NEMA 17 stepper motors, a Bowden extruder with an all-metal hotend, and open- source electronics controlled by a 32-bit microcontroller running Marlin firmware. It supports a variety of thermoplastic materials such as PLA, ABS, PETG, and TPU, achieving print speeds up to 60 mm/s while maintaining dimensional accuracy within ±0.2 mm. Key features include automated mesh bed leveling, PID thermal control, and a user-friendly touchscreen interface. Iterative testing revealed improvements in filament handling and vibration control, confirming the printer’s suitability for edu- cational, research, and light industrial prototyping applications. This project highlights the potential of modular, customizable 3D printing platforms to democratize rapid additive manufacturing.

Date: 2025
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