Effects of alloy elements on the hydrogen adsorption behavior of pipeline steel: A review

Xiao Xing, Chenhao Wang, Jianguo Liu, Gan Cui, Y. Frank Cheng and Hao Zhang

Renewable and Sustainable Energy Reviews, 2025, vol. 222, issue C

Abstract: To achieve carbon neutrality and energy transition, hydrogen energy has gained widespread attention as a clean and renewable energy source. Pipeline transportation is the most economical way to achieve large-scale and stable hydrogen energy delivery. However, pipeline steel is potentially susceptible to hydrogen embrittlement (HE) in high-pressure gaseous environments. The initiation of HE is subjected to hydrogen entry into steel. However, the mechanism of hydrogen molecule adsorption and dissociation has remained unclear. This paper systematically reviews the mechanisms of hydrogen adsorption and dissociation on metal surfaces, highlighting the effect of doped alloying elements on the process. Surface metallurgical defects such as grain boundaries or phase boundaries, due to their structural irregularities, serve as preferential sites for element segregation and precipitation, thereby influencing crack initiation and propagation. Additionally, the study provides a comprehensive review of various alloying elements and their physical states in steel (e.g., solid solutions, compound precipitates, segregation), as well as the effects on hydrogen adsorption behavior. The findings confirm that doping alloy elements can modify the electronic structure and energy states of steel, either enhancing or suppressing HE through inhibiting lattice adsorption and preferential hydrogen trapping. It is critical to optimize alloy-doping strategies by balancing the impact on the intrinsic property of materials and their hydrogen resistance. These insights offer a reliable theoretical foundation for improving pipeline steels in hydrogen transportation. In contrast to previous reviews that focus primarily on individual dopants or experimental characterizations, this study integrates multi-scale theoretical insights with a classification framework based on the dopant forms (solid solutions, compounds, and segregation). This approach offers a more comprehensive understanding of the influence of doping configurations on the hydrogen adsorption mechanisms.

Keywords: Hydrogen embrittlement; Pipelines; Doping alloying elements; Grain boundary; Hydrogen resistance effect (search for similar items in EconPapers)
Date: 2025
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DOI: 10.1016/j.rser.2025.116003

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