Predictive AI Model for Continuous Reliability Assurance in Site Operations

Ganesh Racha

International Journal of Scientific Research in Science and Technology, 2025, vol. 12, issue 2, 1469-1478

Abstract: Continuous reliability of the site operation is a major concern in the contemporary industrial settings, as the complexity of the systems and dynamic working conditions has been on the rise. Conventional methods of maintenance like reactive and preventive maintenance are ineffective because they either act after a breakdown or they act according to a predetermined schedule without taking into account the real state of the system. This paper suggests a Predictive AI Model to Continuous Reliability Assurance of Site Operations in order to address these limitations. The proposed model combines the Artificial Intelligence (AI), the Internet of Things (IoT), and data-driven methods to make it possible to monitor the situation in real-time and predict failures. The methodology includes the data collection through sensors, pre-processing, feature extracting and application of machine learning algorithms to make predictions. Also, the concepts of reliability modeling and the digital twin are introduced to increase the system understanding and decision-making. The process involves making an intelligent decision module to produce maintenance recommendations and proactive intervention. To assess the performance of the suggested model, simulated data is used and compared with the current methods of work, including the traditional machine learning, deep learning, and the IoT-based systems. The findings indicate that the accuracy, precision, recall, and latency are better, which proves the model to be effective in terms of ensuring constant reliability. The system also encourages the continuous learning process and is therefore flexible to the dynamic operational environments. On the whole, the suggested solution offers a highly scalable and effective method of predictive maintenance and reliability assurance of the work at the site, which is in line with the dynamic demands of Industry 4.0 and Industry 5.0.

Keywords: Predictive Maintenance; Artificial Intelligence; Reliability Assurance; Internet of Things (IoT); Machine Learning; Digital Twin; Continuous Monitoring; Industrial Systems; Failure Prediction; Industry 4.0; Industry 5.0 (search for similar items in EconPapers)
Date: 2025
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DOI: 10.32628/IJSRST2613340

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