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Hybrid System Modeling and Full Cycle Operation Analysis of a Two-Stroke Free-Piston Linear Generator

Peng Sun, Chi Zhang, Jinhua Chen, Fei Zhao, Youyong Liao, Guilin Yang and Chinyin Chen
Additional contact information
Peng Sun: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China
Chi Zhang: University of Chinese Academy of Sciences, Beijing 100049, China
Jinhua Chen: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China
Fei Zhao: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China
Youyong Liao: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China
Guilin Yang: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China
Chinyin Chen: Ningbo Institute of Materials Technology & Engineering, Chinese Academy of Sciences, Zhejiang Key Laboratory of Robotics and Intelligent Manufacturing Equipment Technology, Ningbo 315201, China

Energies, 2017, vol. 10, issue 2, 1-23

Abstract: Free-piston linear generators (FPLGs) have attractive application prospects for hybrid electric vehicles (HEVs) owing to their high-efficiency, low-emissions and multi-fuel flexibility. In order to achieve long-term stable operation, the hybrid system design and full-cycle operation strategy are essential factors that should be considered. A 25 kW FPLG consisting of an internal combustion engine (ICE), a linear electric machine (LEM) and a gas spring (GS) is designed. To improve the power density and generating efficiency, the LEM is assembled with two modular flat-type double-sided PM LEM units, which sandwich a common moving-magnet plate supported by a middle keel beam and bilateral slide guide rails to enhance the stiffness of the moving plate. For the convenience of operation processes analysis, the coupling hybrid system is modeled mathematically and a full cycle simulation model is established. Top-level systemic control strategies including the starting, stable operating, fault recovering and stopping strategies are analyzed and discussed. The analysis results validate that the system can run stably and robustly with the proposed full cycle operation strategy. The effective electric output power can reach 26.36 kW with an overall system efficiency of 36.32%.

Keywords: free-piston; linear generator; thermodynamics modeling; full cycle operation; top-level control strategy (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2017
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (6)

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