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Full-Bridge Active-Clamp Forward-Flyback Converter with an Integrated Transformer for High-Performance and Low Cost Low-Voltage DC Converter of Vehicle Applications

Jaeil Baek and Han-Shin Youn
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Jaeil Baek: Department of Electrical Engineering, Princeton University, Princeton, NJ 08540, USA
Han-Shin Youn: Department of Electrical Engineering, Incheon National University, 119, Academy-ro, Yeonsu-gu, Incheon 406840, Korea

Energies, 2020, vol. 13, issue 4, 1-17

Abstract: This paper presents a full-bridge active-clamp forward-flyback (FBACFF) converter with an integrated transformer sharing a single primary winding. Compared to the conventional active-clamp-forward (ACF) converter, the proposed converter has low voltage stress on the primary switches due to its full-bridge active-clamp structure, which can leverage high performance Silicon- metal–oxide–semiconductor field-effect transistor (Si-MOSFET) of low voltage rating and low channel resistance. Integrating forward and flyback operations allows the proposed converter to have much lower primary root mean square (RMS) current than the conventional phase-shifted-full-bridge (PSFB) converter, while covering wide input/output voltage range with duty ratio over 0.5. The proposed integrated transformer reduces the transformer conduction loss and simplify the secondary structure of the proposed converter. As a result, the proposed converter has several advantages: (1) high heavy load efficiency, (2) wide input voltage range operation, (3) high power density with the integrated transformer, and (4) low cost. The proposed converter is a very promising candidate for applications with wide input voltage range and high power, such as the low-voltage DC (LDC) converter for eco-friendly vehicles.

Keywords: active-clamp converter; DC-DC converter; eco-friendly vehicle; forward-flyback converter; high efficiency; high power density; integrated transformer; low-voltage DC converter; soft-switching (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2020
References: View complete reference list from CitEc
Citations: View citations in EconPapers (3)

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