A Predictive Study of a New VCR Engine with High Expansion Ratio and High-Efficiency Potential under Heavy Load Conditions

Jiansheng Lin and Shu Yang
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Jiansheng Lin: State Key Laboratory of Engines (SKLE), Tianjin University, Tianjin 300072, China
Shu Yang: State Key Laboratory of Engines (SKLE), Tianjin University, Tianjin 300072, China

Energies, 2020, vol. 13, issue 7, 1-18

Abstract: Facing the future, whether working alone or with electric motors, a new type of variable compression ratio (VCR) engine that can achieve a high thermal efficiency under heavy load conditions is necessary. Hence, we propose a dual shaft control variable compression ratio (DSC-VCR) engine based on a gear-driven eccentric sleeve. With the improved position of gears, DSC-VCR allows for double larger gears to share the load, and the engine can operate with a larger eccentric size and a narrower adjustment range compared to other similar mechanisms. This helps to reduce the difficulty of chamber shape design, avoid collisions between valves and piston, and above all, makes the engine operate with a larger overexpansion ratio (OER, the ratio of expansion stroke and compression stroke) under all conditions to improve engine efficiency. Based on a 1.5 T four-cylinder engine, the OER can be increased to over 1.16 with the eccentric size of 6.5 mm. According to the theoretical thermal efficiency calculation while considering turbocharging, the per millimeter increase of eccentric size improves the theoretical efficiency by 0.0025–0.006. The predictive simulation presented that the reduction of residual gas helps to increase the compression ratio (CR) from 9.5 to 10.1 under a full load condition. Larger OERs and CRs help to reduce brake specific fuel consumption (BSFC) by 6%–8%. In the case of a 75% load, about 3.51% of efficiency increase was realized. All of these prove that DSC-VCR is a high-efficiency potential mechanism for the future.

Keywords: variable compression ratio; overexpansion ratio; theoretical thermal efficiency; heavy-load efficiency (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2020
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (1)

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