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Forces in Axial Flux Magnetic Gears with Integer and Fractional Gear Ratios

Janusz Kołodziej, Marcin Kowol, Piotr Mynarek, Rafał Gabor and Marian Łukaniszyn
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Janusz Kołodziej: The Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, 45-758 Opole, Poland
Marcin Kowol: The Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, 45-758 Opole, Poland
Piotr Mynarek: The Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, 45-758 Opole, Poland
Rafał Gabor: The Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, 45-758 Opole, Poland
Marian Łukaniszyn: The Faculty of Electrical Engineering, Automatic Control and Informatics, Opole University of Technology, 45-758 Opole, Poland

Energies, 2021, vol. 14, issue 4, 1-16

Abstract: This paper presents a comparison of two variants of an axial flux magnetic gear (AFMG), namely, with integer and fractional gear ratios. Based on calculations derived with the use of three-dimensional numerical models, the torque characteristics of the analyzed AFMGs are computed and verified on a physical model. The greatest emphasis is put on the detailed decomposition and analysis of local forces in modulator pole pieces (also used in the structural analysis) within the no-load and maximal load conditions. The authors also describe the unbalanced magnetic forces (UMF) in the axial and radial directions resulting from the construction of the considered AFMGs variants, and their possible effects in the context of the use of additive manufacturing (AM) in prototypes. The paper also proposes an effective method for limiting the axial strain by using the asymmetry of the air gaps, which slightly reduces the torque transmitted by AFMGs. Finally, a static strength analysis was presented that allows us to assess the effects of local forces in the form of modulator disc deformation for selected cases of air gap asymmetry.

Keywords: axial magnetic gear; local and global force; flywheel energy storage systems; additive manufacturing; structural analysis (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2021
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (3)

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