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The Optimal Diameter of the Droplets of a High-Viscosity Liquid Containing Solid State Catalyst Particles

Zdzisław Bielecki, Marek Ochowiak, Sylwia Włodarczak, Andżelika Krupińska, Magdalena Matuszak, Krzysztof Jagiełło, Jarosław Dziuba, Ernest Szajna, Dariusz Choiński, Marcin Odziomek and Tomasz R. Sosnowski
Additional contact information
Zdzisław Bielecki: Kuncar S.A., Pszczyńska 167C, 43-175 Wyry, Poland
Marek Ochowiak: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Sylwia Włodarczak: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Andżelika Krupińska: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Magdalena Matuszak: Department of Chemical Engineering and Equipment, Poznan University of Technology, 60-965 Poznan, Poland
Krzysztof Jagiełło: Thermal Processes Department, Institute of Power Engineering, Mory 8, 01-330 Warsaw, Poland
Jarosław Dziuba: Department of Power Engineering and Turbomachinery, Silesian University of Technology, 44-100 Gliwice, Poland
Ernest Szajna: KMB Catalyst sp z o.o., ul. Pszczyńska 167C, 43-175 Wyry, Poland
Dariusz Choiński: Department of Automatic Control and Robotics, Silesian University of Technology, Akademicka 2A, 44-100 Gliwice, Poland
Marcin Odziomek: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland
Tomasz R. Sosnowski: Faculty of Chemical and Process Engineering, Warsaw University of Technology, Waryńskiego 1, 00-645 Warsaw, Poland

Energies, 2022, vol. 15, issue 11, 1-13

Abstract: The article presents a method of controlling the size of droplets generated by a system that sprays a high-viscosity liquid containing particles of a solid body, i.e., a catalyst. The work is a continuation of previous research concerning the spraying of liquids with a catalyst, which improves the efficiency of the process. As a result of the conducted CFD calculations, it was found that to bring the catalyst to the system, a droplet with a diameter of at least 30 µm should be generated. The tests were carried out on a laboratory scale on a model isopropanol-water system. A polymer containing Raney nickel particles was added to the suspension. The analysis of the obtained data confirmed the possibility of generating droplets with the desired diameters in order for the liquid carrying the catalyst to not evaporate before it is delivered to the combustion chamber. The designed and constructed test system allows the diameters of the generated droplets to be controlled by changing the settings of the spraying nozzle. Moreover, it enables the parameters of the process, and the spraying itself, to be controlled. In further work, tests on a real 0.5 MW facility are planned. Due to the use of a catalyst, a greater degree of fuel burnout can be obtained, and the dynamics of the combustion process can be improved. Additionally, the parameters of the emitted exhaust gases and ash composition can also be enhanced.

Keywords: optimal droplet diameter; combustion; dust duct; control; catalyst (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2022
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (4)

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