Structural Analysis of Electrochemical Hydrogen Compressor End-Plates for High-Pressure Applications

Riccardo Caponetto (), Emanuela Privitera, Giuseppe Mirone and Fabio Matera
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Riccardo Caponetto: Department of Electrical, Electronics and Computer Engineering (DIEEI), University of Catania, 95125 Catania, Italy
Emanuela Privitera: Department of Electrical, Electronics and Computer Engineering (DIEEI), University of Catania, 95125 Catania, Italy
Giuseppe Mirone: Department of Building Construction and Architectural Engineering, University of Catania, 95125 Catania, Italy
Fabio Matera: Italian National Research Council | Institute for Advanced Energy Technologies “Nicola Giordano” (CNR-ITAE), 98126 Messina, Italy

Energies, 2022, vol. 15, issue 16, 1-13

Abstract: Transportation and portable applications already use hydrogen as fuel, but it is essential to use highly-efficient hydrogen storage methods to increase its usage in the future. The compressed form is the most utilized for transportation applications, but mechanical compressors have low efficiency when compressing low quantities of gas to high pressure. The most suitable device for hydrogen compression is the Electrochemical Hydrogen Compressor (EHC). It has the same structure as a Proton Exchange Membrane Fuel Cell (PEM-FC), but it works at very high-pressure ( 700 bar ). The present work analyses the monopolar plate of an Electrochemical Hydrogen Compressor prone to hydrogen embrittlement. Irregular shape variations generate peaks of stress magnitude and triaxiality, further contributing to decreasing metal ductility at the local scale. The calculation of the stress field in such components is essential due to the possibility of failure due to the material embrittlement caused by hydrogen. The paper presents a conceptual design of an EHC operating at 700 bar and focuses on the shape and the mechanical stress of the end-plates to have conservative levels of the nominal stress states, which then are taken as the design parameter for providing adequate structural integrity and mechanical reliability to the component. The FEM analysis with Marc software—of MSC Software Corporation—identified the optimal end-plates configuration in circular plan view and active area. The plate, sized to have a deflection no greater than 0.1 m m when the EHC works at 700 bar , should have the minimum thickness of 17 m m .

Keywords: Electrochemical Hydrogen Compressor; fuel cell; end-plate; high pressure; 700 bar (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2022
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