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Smart Sustainable Production Management for City Multifloor Manufacturing Clusters: An Energy-Efficient Approach to the Choice of Ceramic Filter Sintering Technology

Edwin Gevorkyan, Jarosław Chmiel (), Bogusz Wiśnicki, Tygran Dzhuguryan, Mirosław Rucki and Volodymyr Nerubatskyi
Additional contact information
Edwin Gevorkyan: Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Stasieckiego 54, 26-600 Radom, Poland
Jarosław Chmiel: Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland
Bogusz Wiśnicki: Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland
Tygran Dzhuguryan: Faculty of Economics and Transport Engineering, Maritime University of Szczecin, ul. Wały Chrobrego 1-2, 70-500 Szczecin, Poland
Mirosław Rucki: Faculty of Mechanical Engineering, Kazimierz Pulaski University of Technology and Humanities in Radom, Stasieckiego 54, 26-600 Radom, Poland
Volodymyr Nerubatskyi: Wagon Engineering and Production Quality, Ukrainian State University of Railway Transport, 7 Feierbakh Sq., 61050 Kharkiv, Ukraine

Energies, 2022, vol. 15, issue 17, 1-17

Abstract: The development of environmentally friendly technologies, including additive technologies, contributes to the formation of sustainable production in city multifloor manufacturing clusters (CMFMCs). This paper discusses an approach to the implementation of energy-intensive technological processes in such clusters using examples of the manufacturing of ceramic and metal–ceramic products. The manufacturing of ceramic and metal–ceramic products in high-temperature furnaces is associated with an increased electricity consumption. The use of modern ceramic micro- and nanopowders makes it possible to switch to more energy-saving technologies by reducing the sintering temperature and shortening the technological cycle. This requires the use of additional activating and inhibiting additives in the initial powder mixtures to obtain products with the necessary physical and mechanical properties. The purpose of this paper is to present a model and indicators to assess the energy efficiency of the choice of sintering technology of foam ceramic filters for smart sustainable production management within CMFMCs. The use of the proposed indicators for assessing the energy efficiency of sintering foam ceramic filters makes it possible to improve the technological process and reduce the completion time of its thermal cycle by 19%, and reduce the maximum heating temperature by 20% to 1350 °C. The adoption of a different oxide technological alternative and the use of the proposed model and indicators to assess the energy efficiency of the sintering technology of foam ceramic filters allows to choose less energy-intensive equipment and save up to 40% in electricity. The proposed model to assess the energy efficiency of the sintering technology of foam ceramic filters can be used to control their production under the power consumption limitations within the CMFMCs.

Keywords: city multifloor manufacturing; smart sustainable production management; foam ceramic sintering; high-temperature furnace; energy-efficient thermal cycle (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2022
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (2)

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