Research on Energy Management Strategy for Mining Trucks with Methanol Range-Extender and Hybrid Energy Storage System

Yafeng Ren (), Yusheng Luo (), Wenwen Lu and Jiaxin Qin
Additional contact information
Yafeng Ren: College of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
Yusheng Luo: College of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
Wenwen Lu: College of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China
Jiaxin Qin: College of Mechanical Engineering, Taiyuan University of Science and Technology, Taiyuan 030024, China

Energies, 2025, vol. 18, issue 10, 1-16

Abstract: In the field of mining transportation, methanol range-extended powertrain systems are emerging as the preferred solution to address heavy-duty transport challenges in mining areas, leveraging their low-carbon emissions and long-range endurance. However, conventional energy storage technologies face trade-offs between energy density, power density, and cycle life: lithium-ion batteries (Li-ion) have a high energy density but short cycle life, while supercapacitors (SCs) have a high power density and long cycle life but low energy density. To address these limitations, a hybrid energy storage system (HESS) combining Li-ion and supercapacitors (SCs) is proposed as the energy storage unit for the methanol range-extended mining truck (MRMT) in this study. Firstly, the power architecture of MRMT with HESS is designed. Then, the range-extender, Li-ion battery, and SCs are matched and selected based on the operating conditions of the mining truck. Finally, a whole vehicle energy management strategy is developed, and the vehicle power system performance is simulated by combining MATLAB/Simulink (R2022a) with AVL-Cruise (R2019.2). Comparison with conventional single Li-ion range-extender system reveals that the MRMT with HESS reduces methanol consumption by 6.4% and extends the cycle life of Li-ion by 353.4%. This study provides a technological path for the green transformation of mine transportation that is both economical and sustainable.

Keywords: methanol range-extender; Li-ion; supercapacitor; hybrid energy storage systems; energy management strategy (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2025
References: View references in EconPapers View complete reference list from CitEc
Citations:

Downloads: (external link)
https://www.mdpi.com/1996-1073/18/10/2593/pdf (application/pdf)
https://www.mdpi.com/1996-1073/18/10/2593/ (text/html)

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:gam:jeners:v:18:y:2025:i:10:p:2593-:d:1657858

Access Statistics for this article

Energies is currently edited by Ms. Agatha Cao

More articles in Energies from MDPI
Bibliographic data for series maintained by MDPI Indexing Manager ().