Experimental and Simulation-Based Development of Heat-Transfer Correlations for Cyclopentane PCHE

Xiaogang Qin, Haibo Xu, Hongfei Zhang (), Ming Zhang, Lin Sun and Xuan Wang ()
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Xiaogang Qin: Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China
Haibo Xu: Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China
Hongfei Zhang: The College of Advanced Manufacturing Engineering, Hefei University, Hefei 230601, China
Ming Zhang: Engineering Research & Design Department, Beijing Research Center, CNOOC Research Institute Co., Ltd., Beijing 100193, China
Lin Sun: CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China
Xuan Wang: CNOOC Enertch Equipment Technology Co., Ltd., Tianjin 300452, China

Energies, 2025, vol. 18, issue 11, 1-19

Abstract: Within the energy sector, the potential to effectively harness the considerable energy present in gas turbine waste heat via an organic Rankine cycle (ORC) could markedly improve overall energy efficiency. This investigation centers on a printed-circuit heat exchanger (PCHE) utilizing cyclopentane as the working fluid. The study employs a combination of experimental techniques and computational fluid dynamics (CFD) simulations to conduct an in-depth analysis of the PCHE’s performance, leading to the successful development of a highly accurate heat-transfer correlation. A thorough comparison of experimental and simulation data is carried out to examine the temperature and pressure distributions within the heat exchanger. The maximum deviation between experimental and correlation-estimated data is within 20% (hot fluid: 15%; cold fluid: 18%). These findings offer essential theoretical insights and practical guidance for optimizing and ensuring the stable operation of waste-heat recovery systems.

Keywords: organic Rankine cycle; printed-circuit heat exchanger; computational fluid dynamics; heat-transfer correlation (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2025
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