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Corrosion Cracking Causes in 13Cr-110 Tubing in Oil and Gas Extraction and Transportation

Kangkai Xu (), Shuyi Xie, Jinheng Luo and Bohong Wang
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Kangkai Xu: State Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi’an 710077, China
Shuyi Xie: State Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi’an 710077, China
Jinheng Luo: State Key Laboratory of Oil and Gas Equipment, CNPC Tubular Goods Research Institute, Xi’an 710077, China
Bohong Wang: National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology/Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, Zhejiang Ocean University, No. 1 Haida South Road, Zhoushan 316022, China

Energies, 2025, vol. 18, issue 4, 1-25

Abstract: With the continuous development of oil and gas fields, the demand for corrosion-resistant tubing is increasing, which is important for the safe exploitation of oil and gas energy. Due to its excellent CO 2 corrosion resistance, 13Cr-110 martensitic stainless steel is widely used in sour gas-containing oil fields in western China. This paper describes a case of stress corrosion cracking (SCC) in a 13Cr-110 serviced in an ultra-deep gas well. The failure mode of the tubing is brittle along the lattice fracture, and the cracks are generated because of nitrogen gas-lift production-enhancement activities during the service of the tubing, leading to corrosion damage zones and cracks in the 13Cr-110 material under the synergistic effect of oxygen and chloric acid-containing environments. During subsequent production, the tubing is subjected to tensile stresses and cracks expanded at the 13Cr-110 lattice boundaries due to reduced structural strength in the corrosion region. To address the corrosion sensitivity of 13Cr-110 in an oxygen environment, it is recommended that the oxygen content in the wellbore be strictly controlled and that antioxidant corrosion inhibitors be added.

Keywords: oil and gas energy exploitation; energy safety; 13Cr-110; SCC; oxygen corrosion; nitrogen gas-lift (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2025
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