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Analysis and Experiment of a Novel Brushless Double Rotor Machine for Power-Split Hybrid Electrical Vehicle Applications

Ping Zheng, Qian Wu, Jingang Bai, Chengde Tong and Zhiyi Song
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Ping Zheng: Department of Electrical Engineering, Harbin Institute of Technology, Harbin 150080, China
Qian Wu: Department of Electrical Engineering, Harbin Institute of Technology, Harbin 150080, China
Jingang Bai: Department of Electrical Engineering, Harbin Institute of Technology, Harbin 150080, China
Chengde Tong: Department of Electrical Engineering, Harbin Institute of Technology, Harbin 150080, China
Zhiyi Song: Department of Electrical Engineering, Harbin Institute of Technology, Harbin 150080, China

Energies, 2013, vol. 6, issue 7, 1-15

Abstract: A novel brushless double rotor machine (BDRM) is proposed in this paper. The BDRM is an important component in the brushless compound-structure permanent-magnet synchronous machine (CS-PMSM) system, which is a promising technology for power-split hybrid electric vehicle (HEV) applications. Compared with common double rotor machines, the brushes and slip rings required by rotating winding have been omitted in the BDRM, thus there are no such problems as maintenance, friction losses and so forth. Firstly, the torque characteristics of the BDRM are analyzed. As the stator has ring-shaped centralized windings, the size characteristics of the BDRM are different from those of conventional machines. The new sizing and torque equations are analyzed and the theoretical results are applied to determine the main dimensions. Additionally, studies of the analytical magnetic circuit and finite element method (FEM) model show that the BDRM tends to have high leakage flux and low power factor. Although the scope for improving the serious flux leakage of the BDRM is limited by the special magnetic topology, a method to obtain higher power factor is provided. Finally, a 10 kW prototype machine was manufactured, assembly of the prototype is discussed in detail and experimental tests are performed to validate the analytical and simulation results.

Keywords: brushless; double rotor machine; hybrid electric vehicle; torque equation; power factor; experimental tests (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2013
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (1)

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