Design and Optimization of an Efficient (96.1%) and Compact (2 kW/dm3) Bidirectional Isolated Single-Phase Dual Active Bridge AC-DC Converter

Jordi Everts
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Jordi Everts: Department of Electrical Engineering, Electromechanics and Power Electronics (EPE) Group, Eindhoven University of Technology (TU/e), Postbox 513, 5600 MB Eindhoven, The Netherlands

Energies, 2016, vol. 9, issue 10, 1-40

Abstract: The growing attention on plug-in electric vehicles, and the associated high-performance demands, have initiated a development trend towards highly efficient and compact on-board battery chargers. These isolated ac-dc converters are most commonly realized using two conversion stages, combining a non-isolated power factor correction (PFC) rectifier with an isolated dc-dc converter.This, however, involves two loss stages and a relatively high component count, limiting the achievable efficiency and power density and resulting in high costs. In this paper, a single-stage converter approach is analyzed to realize a single-phase ac-dc converter, combining all functionalities into one conversion stage and thus enabling a cost-effective efficiency and power density increase. The converter topology consists of a quasi-lossless synchronous rectifier followed by an isolated dual active bridge (DAB) dc-dc converter, putting a small filter capacitor in between. To show the performance potential of this bidirectional, isolated ac-dc converter, a comprehensive design procedure and multi-objective optimization with respect to efficiency and power density is presented, using detailed loss and volume models. The models and procedures are verified by a 3.7kW hardware demonstrator, interfacing a 400Vdc-bus with the single-phase 230V,50Hz utility grid. Measurement results indicate a state-of-the-art efficiency of 96.1% and power density of 2 kW/dm3, confirming the competitiveness of the investigated single-stage DAB ac-dc converter.

Keywords: ac-dc power converters; battery chargers; dual active bridge; DAB; optimal design; power metal oxide semiconductor field effect transistors (MOSFETs); single-stage (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2016
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (3)

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