A Sustainable Productive Method for Enhancing Operational Excellence in Shop Floor Management for Industry 4.0 Using Hybrid Integration of Lean and Smart Manufacturing: An Ingenious Case Study

Varun Tripathi, Somnath Chattopadhyaya, Alok Kumar Mukhopadhyay, Shubham Sharma, Changhe Li, Sunpreet Singh, Waqas Ul Hussan, Bashir Salah, Waqas Saleem and Abdullah Mohamed
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Varun Tripathi: Department of Mechanical Engineering, Accurate Institute of Management Technology, Greater Noida 201306, India
Somnath Chattopadhyaya: Department of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, India
Alok Kumar Mukhopadhyay: Department of Mining Machinery Engineering, Indian Institute of Technology (ISM), Dhanbad 826004, India
Shubham Sharma: Department of Mechanical Engineering, IK Gujral Punjab Technical University, Main Campus, Kapurthala 144603, India
Changhe Li: School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520, China
Sunpreet Singh: Department of Mechanical Engineering, University Centre for Research and Development (UCRD), Chandigarh University, Mohali 140413, India
Waqas Ul Hussan: Department of Hydropower Engineering, University of Engineering and Applied Sciences, Swat 19060, Pakistan
Bashir Salah: Industrial Engineering Department, College of Engineering, King Saud University, P.O. Box 800, Riyadh 11421, Saudi Arabia
Waqas Saleem: Department of Mechanical and Manufacturing Engineering, Institute of Technology, F91 YW50 Sligo, Ireland
Abdullah Mohamed: Research Center, Research Center, Future University in Egypt, New Cairo 11835, Egypt

Sustainability, 2022, vol. 14, issue 12, 1-21

Abstract: In industry 4.0, industry individuals implement lean and smart manufacturing to improve shop floor management systems. Shop floor management is used to control operational performance and enhance production within limited constraints. Various shop floor management approaches are used in the present scenario of industry 4.0, and mainly include value stream mapping, total productive maintenance, Internet of Things, artificial intelligence, machine learning, and fuzzy logic. The present research aims to develop an open innovation method to achieve sustainability in shop floor management systems in industry 4.0 by using lean and smart manufacturing concepts. The proposed method has been validated by an enhancement obtained in a real case of the shop floor management system in industry 4.0. The authors are confident that the proposed method would provide sustainability in the shop floor management system within limited constraints in industry 4.0.

Keywords: industry 4.0; smart manufacturing; lean manufacturing; internet of things; shop floor management (search for similar items in EconPapers)
JEL-codes: O13 Q Q0 Q2 Q3 Q5 Q56 (search for similar items in EconPapers)
Date: 2022
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