Multi-Scale Remaining Useful Life Prediction Using Long Short-Term Memory

Youdao Wang and Yifan Zhao ()
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Youdao Wang: School of Aerospace, Transport and Manufacturing, Cranfield University, Cranfield MK43 0AL, UK
Yifan Zhao: School of Aerospace, Transport and Manufacturing, Cranfield University, Cranfield MK43 0AL, UK

Sustainability, 2022, vol. 14, issue 23, 1-19

Abstract: Predictive maintenance based on performance degradation is a crucial way to reduce maintenance costs and potential failures in modern complex engineering systems. Reliable remaining useful life (RUL) prediction is the main criterion for decision-making in predictive maintenance. Conventional model-based methods and data-driven approaches often fail to achieve an accurate prediction result using a single model for a complex system featuring multiple components and operational conditions, as the degradation pattern is usually nonlinear and time-varying. This paper proposes a novel multi-scale RUL prediction approach adopting the Long Short-Term Memory (LSTM) neural network. In the feature engineering phase, Pearson’s correlation coefficient is applied to extract the representative features, and an operation-based data normalisation approach is presented to deal with the cases where multiple degradation patterns are concealed in the sensor data. Then, a three-stage RUL target function is proposed, which segments the degradation process of the system into the non-degradation stage, the transition stage, and the linear degradation stage. The classification of these three stages is regarded as the small-scale RUL prediction, and it is achieved through processing sensor signals after the feature engineering using a novel LSTM-based binary classification algorithm combined with a correlation method. After that, a specific LSTM-based predictive model is built for the last two stages to produce a large-scale RUL prediction. The proposed approach is validated by comparing it with several state-of-the-art techniques based on the widely used C-MAPSS dataset. A significant improvement is achieved in RUL prediction performance in most subsets. For instance, a 40% reduction is achieved in Root Mean Square Error over the best existing method in subset FD001. Another contribution of the multi-scale RUL prediction approach is that it offers more degree of flexibility of prediction in the maintenance strategy depending on data availability and which degradation stage the system is in.

Keywords: classification; C-MAPSS; feature engineering; RNN; RUL target function (search for similar items in EconPapers)
JEL-codes: O13 Q Q0 Q2 Q3 Q5 Q56 (search for similar items in EconPapers)
Date: 2022
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (2)

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