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Optimization of Swivel Spherical Hinge Structure Design Based on the Response Surface Method

Shang Liu, Jie Liu, Yafei Huang and Yuanxun Zheng ()
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Shang Liu: School of Water Conservancy and Civil Engineering, Zhengzhou University, Zhengzhou 450001, China
Jie Liu: China Construction Seventh Engineering Bureau Co., Ltd., Zhengzhou 450003, China
Yafei Huang: China Construction Seventh Engineering Bureau Co., Ltd., Zhengzhou 450003, China
Yuanxun Zheng: School of Water Conservancy and Civil Engineering, Zhengzhou University, Zhengzhou 450001, China

Sustainability, 2023, vol. 15, issue 13, 1-22

Abstract: The accurate analysis of key components of a spherical hinge structure directly affects bridge quality and safety during construction. Considering the key components of a spherical joint structure as the research object, a refined calculation model for the spherical joint is established to examine its stress using finite element analysis. The influence of design parameters on the mechanical characteristics of the spherical hinge structure is systematically analyzed. The response surface method (RSM), devised using a Box–Behnken design, is used to optimize the design of the spherical hinge structure parameters. A response surface model is established to derive the scheme of the optimized spherical hinge structure design. Moreover, by comparing the structural contact stress and rotational traction force before and after optimization, the effectiveness and necessity of the spherical hinge structure optimization are verified. The result comparison shows that the maximum contact stress and rotational traction force in the spherical hinge structure after optimization are reduced by 13.86% and 8.42%, respectively, compared with those before optimization. The relative error between the calculated and predicted values is approximately 3%, indicating that the RSM is feasible for optimizing key components of the spherical hinge structure. Its optimization effect is evident. Based on the identified optimal parameters of the spherical hinge structure, a range of recommended design parameters for the key structure of the rotating spherical hinge at different load carrying capacities is established using the interpolation method, which provides a valuable reference for engineering practice.

Keywords: spherical hinge structure; finite element analysis; response surface method; design scheme; optimized design (search for similar items in EconPapers)
JEL-codes: O13 Q Q0 Q2 Q3 Q5 Q56 (search for similar items in EconPapers)
Date: 2023
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