Sustainable Anodes for Direct Methanol Fuel Cells: Advancing Beyond Platinum Scarcity with Low-Pt Alloys and Non-Pt Systems

Liangdong Zhao and Yankun Jiang ()
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Liangdong Zhao: School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
Yankun Jiang: School of Energy and Power Engineering, Huazhong University of Science and Technology, Wuhan 430074, China

Sustainability, 2025, vol. 17, issue 11, 1-33

Abstract: Direct methanol fuel cells (DMFCs) represent a promising pathway for energy conversion, yet their reliance on platinum-group metal (PGM)-based anode catalysts poses critical sustainability challenges, which stem from finite mineral reserves, environmentally detrimental extraction processes, and prohibitive lifecycle costs. Current anode catalysts for DMFCs are dominated by platinum materials; therefore, this review systematically evaluates the following three emerging eco-efficient design paradigms using platinum materials as a starting point: (1) the atomic-level optimization of low-Pt alloy surfaces to maximize catalytic efficiency per metal atom, (2) Earth-abundant transition metal compounds (e.g., nitrides and sulfides) and coordination-tunable metal–organic frameworks as viable PGM-free alternatives, and (3) mechanically robust carbon architectures with engineered topological defects that enhance catalyst stability through covalent metal–carbon interactions. Through comparative analysis with pure Pt benchmarks, we critically examine how these strategic material innovations collectively mitigate CO intermediate poisoning risks and improve electrochemical durability. Such fundamental advances in catalyst design not only address immediate technical barriers, but also establish essential material foundations for the development of DMFC technologies compatible with circular economy frameworks and United Nations Sustainable Development Goal 7 targets.

Keywords: direct methanol fuel cells; sustainable catalyst materials; anode catalysts; platinum-group metal alternatives; carbon supports (search for similar items in EconPapers)
JEL-codes: O13 Q Q0 Q2 Q3 Q5 Q56 (search for similar items in EconPapers)
Date: 2025
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