Multi-Functional Amorphous Nickel Phosphide Electrocatalytic Reduction of Nitrate for Ammonia Production: Unraveling the Anode-Driven Enhancement Mechanism

Qiufang Yao, Yanping Xiao, Haoqing Wang, Haobin Zhong () and Tongtong Wang ()
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Qiufang Yao: College of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314001, China
Yanping Xiao: College of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314001, China
Haoqing Wang: Jiaxing Qiyuan Environmental Protection and Energy Saving Technology Co., Ltd., Jiaxing 314001, China
Haobin Zhong: College of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314001, China
Tongtong Wang: College of Advanced Materials Engineering, Jiaxing Nanhu University, Jiaxing 314001, China

Sustainability, 2025, vol. 17, issue 9, 1-20

Abstract: The electrocatalytic reduction of nitrate (ERN) to ammonia offers a promising route to address energy shortages and environmental pollution, but its practical application is hindered by low selectivity due to complex eight-electron transfer pathways and high energy consumption ( EC) from the kinetically sluggish oxygen evolution reaction (OER). This study proposes a dual strategy: (1) designing a multi-functional self-supported ANP electrode via vapor deposition to enhance ERN activity and (2) replacing the OER with thermodynamically favorable anodic reactions (urea oxidation reaction (UOR), sodium metabisulfite oxidation reaction (S(IV)OR), sulfite and urea oxidation reaction (S(IV)/UOR)) to reduce EC . The ANP cathode achieved a nitrate removal rate (R%) of 97.7%, ammonia selectivity (SE%) of 91.8%, and Faradaic efficiency (FE) of 97.3% at −1.2 V, with an ammonia yield of 0.0616 mmol h −1 mg −1 and an EC of 8.239 kWh/kg, while in situ-generated atomic hydrogen (*H) was identified as key to improving nitrate removal and selectivity. Replacing the OER with alternative anodic reactions significantly improved system efficiency: the UOR reduced EC by 17.5%, S(IV)OR saved 27.6% energy with 7.1% higher ammonia yield, and a hybrid S(IV)/UOR system achieved a 32.1% lower EC and a 12.6% greater ammonia yield than the OER. These differences stemmed from variations in cell voltage and ammonia production rates. This work provides a viable approach for selective nitrate-to-ammonia conversion and guides the design of energy-efficient electrocatalytic systems for sustainable nitrogen recovery.

Keywords: ammonia; electrocatalysis of nitrate; anode oxidation reactions; amorphous nickel phosphide (search for similar items in EconPapers)
JEL-codes: O13 Q Q0 Q2 Q3 Q5 Q56 (search for similar items in EconPapers)
Date: 2025
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