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GA-based optimisation using RSM in WEDM of Nimonic-90: a nickel-based super alloy

Vinod Kumar, Kamal Kumar Jangra, Vikas Kumar and Neeraj Sharma

International Journal of Industrial and Systems Engineering, 2018, vol. 28, issue 1, 53-69

Abstract: The present research work is focused on optimisation of WEDM process parameters for machining of Nimonic-90. It is a nickel-based alloy possessing creep resistance and high rupture strength at high temperature (up to 950°C). Genetic algorithm (GA) and response surface methodology (RSM) incorporated with each other to optimise the process parameters. Four input process parameters viz. discharge current (Ip), pulse-off time (Toff), pulse-on time (Ton), and servo voltage (SV) have been investigated and modelled for surface roughness (SR) utilising RSM. In present experimentation, quadratic model has been suggested for surface roughness. Pulse-on time is most significant effect on surface roughness as compared to other parameters. Finally, genetic algorithm, a popular evolutionary approach is used to optimise the process parameters. Using SEM micrographs and micro-hardness profile, effect of discharge energy on surface morphology has been examined.

Keywords: wire electric discharge machining; WEDM; Nimonic-90; response surface methodology; RSM; surface roughness; genetic algorithm; GA. (search for similar items in EconPapers)
Date: 2018
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