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Revisiting stress-corrosion cracking and hydrogen embrittlement in 7xxx-Al alloys at the near-atomic-scale

Martí López Freixes, Xuyang Zhou, Huan Zhao, Hélène Godin, Lionel Peguet, Timothy Warner and Baptiste Gault ()
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Martí López Freixes: Max-Planck-Institut für Eisenforschung GmbH
Xuyang Zhou: Max-Planck-Institut für Eisenforschung GmbH
Huan Zhao: Max-Planck-Institut für Eisenforschung GmbH
Hélène Godin: Constellium Technology Center
Lionel Peguet: Constellium Technology Center
Timothy Warner: Constellium Technology Center
Baptiste Gault: Max-Planck-Institut für Eisenforschung GmbH

Nature Communications, 2022, vol. 13, issue 1, 1-9

Abstract: Abstract The high-strength 7xxx series aluminium alloys can fulfil the need for light, high strength materials necessary to reduce carbon-emissions, and are extensively used in aerospace for weight reduction purposes. However, as all major high-strength materials, these alloys can be sensitive to stress-corrosion cracking (SCC) through anodic dissolution and hydrogen embrittlement (HE). Here, we study at the near-atomic-scale the intra- and inter-granular microstructure ahead and in the wake of a propagating SCC crack. Moving away from model alloys and non-industry standard tests, we perform a double cantilever beam (DCB) crack growth test on an engineering 7xxx Al-alloy. H is found segregated to planar arrays of dislocations and to grain boundaries that we can associate to the combined effects of hydrogen-enhanced localised plasticity (HELP) and hydrogen-enhanced decohesion (HEDE) mechanisms. We report on a Mg-rich amorphous hydroxide on the corroded crack surface and evidence of Mg-related diffusional processes leading to dissolution of the strengthening η-phase precipitates ahead of the crack.

Date: 2022
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DOI: 10.1038/s41467-022-31964-3

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