Generalisable 3D printing error detection and correction via multi-head neural networks

Douglas A. J. Brion () and Sebastian W. Pattinson ()
Additional contact information
Douglas A. J. Brion: University of Cambridge
Sebastian W. Pattinson: University of Cambridge

Nature Communications, 2022, vol. 13, issue 1, 1-14

Abstract: Abstract Material extrusion is the most widespread additive manufacturing method but its application in end-use products is limited by vulnerability to errors. Humans can detect errors but cannot provide continuous monitoring or real-time correction. Existing automated approaches are not generalisable across different parts, materials, and printing systems. We train a multi-head neural network using images automatically labelled by deviation from optimal printing parameters. The automation of data acquisition and labelling allows the generation of a large and varied extrusion 3D printing dataset, containing 1.2 million images from 192 different parts labelled with printing parameters. The thus trained neural network, alongside a control loop, enables real-time detection and rapid correction of diverse errors that is effective across many different 2D and 3D geometries, materials, printers, toolpaths, and even extrusion methods. We additionally create visualisations of the network’s predictions to shed light on how it makes decisions.

Date: 2022
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (1)

Downloads: (external link)
https://www.nature.com/articles/s41467-022-31985-y Abstract (text/html)

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:nat:natcom:v:13:y:2022:i:1:d:10.1038_s41467-022-31985-y

Ordering information: This journal article can be ordered from
https://www.nature.com/ncomms/

DOI: 10.1038/s41467-022-31985-y

Access Statistics for this article

Nature Communications is currently edited by Nathalie Le Bot, Enda Bergin and Fiona Gillespie

More articles in Nature Communications from Nature
Bibliographic data for series maintained by Sonal Shukla () and Springer Nature Abstracting and Indexing ().