Xenon plasma focused ion beam lamella fabrication on high-pressure frozen specimens for structural cell biology

Casper Berger, Helena Watson, James H. Naismith, Maud Dumoux and Michael Grange ()
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Casper Berger: Harwell Science & Innovation Campus
Helena Watson: Harwell Science & Innovation Campus
James H. Naismith: Harwell Science & Innovation Campus
Maud Dumoux: Harwell Science & Innovation Campus
Michael Grange: Harwell Science & Innovation Campus

Nature Communications, 2025, vol. 16, issue 1, 1-12

Abstract: Abstract Cryo focused ion beam lamella preparation is a potent tool for in situ structural biology, enabling the study of macromolecules in their native cellular environments. However, throughput is currently limited, especially for thicker, more biologically complex samples. We describe how xenon plasma focused ion beam milling can be used for routine bulk milling of thicker, high-pressure frozen samples. We demonstrate lamellae preparation with a high success rate on these samples and determine a 4.0 Å structure of the Escherichia coli ribosome on these lamellae using sub volume averaging. We determine the effects on sample integrity of increased ion currents up to 60 nA during bulk milling of thicker planar samples, showing no measurable damage to macromolecules beyond an amorphous layer on the backside of the lamellae. The use of xenon results in substantial structural damage to particles up to approximately 30 nm in depth from the milled surfaces, and the effects of damage become negligibly small by 45 nm. Our results outline how the use of high currents using xenon plasma focused ion beam milling may be integrated into FIB milling regimes for preparing thin lamellae for high-resolution in situ structural biology.

Date: 2025
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DOI: 10.1038/s41467-025-57493-3

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