Carbamate-bond breaking on bulk oxides realizes highly efficient polyurethane depolymerization

Xinbang Wu, Roland C. Turnell-Ritson, Peijie Han, Jaques-Christopher Schmidt, Laura Piveteau, Ning Yan () and Paul J. Dyson ()
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Xinbang Wu: École Polytechnique Fédérale de Lausanne (EPFL)
Roland C. Turnell-Ritson: École Polytechnique Fédérale de Lausanne (EPFL)
Peijie Han: National University of Singapore
Jaques-Christopher Schmidt: École Polytechnique Fédérale de Lausanne (EPFL)
Laura Piveteau: École Polytechnique Fédérale de Lausanne (EPFL)
Ning Yan: National University of Singapore
Paul J. Dyson: École Polytechnique Fédérale de Lausanne (EPFL)

Nature Communications, 2025, vol. 16, issue 1, 1-10

Abstract: Abstract Polyurethane is a versatile plastic finding applications across diverse sectors ranging from construction to household products. Recently, there is growing interest in the chemical recycling of polyurethane via catalytic hydrogenation to recover anilines and polyols. However, examples of heterogeneous catalysts are lacking despite their practicality for scale-up to a commercially relevant level. Herein, the conversion of model carbamate compounds is investigated using different metal-oxide catalysts, with CeO2 exhibiting the best activity and achieving the highest yield of aniline products (up to 100% conversion and 92% yield of anilines). A volcanic correlation is found between the acidity of the metal-oxide catalysts and their activity in cleaving the carbamate bond. The high activity of CeO2 may be primarily attributed to a low oxygen vacancy formation energy and highly redox active Ce3+/Ce4+ pairs. Based on control reactions under different conditions and in situ NMR studies, a mechanism for carbamate bond dissociation on CeO2 was proposed. Notably, both solvent-free hydrogenation and hydrogen-free transfer hydrogenation approaches may be utilized to depolymerize various commonly encountered polyurethane (thermoplastic and thermoset) products using CeO2.

Date: 2025
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DOI: 10.1038/s41467-025-59688-0

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