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Micrometer-scale poly(ethylene glycol) with enhanced mechanical performance

Letian Zheng, Heyi Liang, Jin Tang, Qiang Zheng, Fang Chen, Lian Wang and Qi Li ()
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Letian Zheng: Zhejiang University
Heyi Liang: University of Chicago
Jin Tang: Zhejiang University
Qiang Zheng: Zhejiang University
Fang Chen: Zhejiang University
Lian Wang: Hangzhou Normal University
Qi Li: Zhejiang University

Nature Communications, 2025, vol. 16, issue 1, 1-8

Abstract: Abstract Strong and lightweight materials are highly desired. Here we report the emergence of a compressive strength exceeding 2 GPa in a directly printed poly(ethylene glycol) micropillar. This strong and highly crosslinked micropillar is not brittle, instead, it behaves like rubber under compression. Experimental results show that the micropillar sustains a strain approaching 70%, absorbs energy up to 310 MJ/m3, and displays an almost 100% recovery after cyclic loading. Simple micro-lattices (e.g., honeycombs) of poly(ethylene glycol) also display high strength at low structural densities. By combining a series of control experiments, computational simulations and in situ characterization, we find that the key to achieving such mechanical performance lies in the fabrication of a highly homogeneous structure with suppressed defect formation. Our discovery unveils a generalizable approach for achieving a performance leap in polymeric materials and provides a complementary approach to enhance the mechanical performance of low-density latticed structures.

Date: 2025
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DOI: 10.1038/s41467-025-59742-x

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