Low-emission cement clinker precursor production, enabled by electrolytic extraction of calcium from waste cement

Tengxiao Ji, Shaoxuan Ren, Yumeng Yang, Gaopeng Jiang, Giuseppe V. Crescenzo, Sabrina S. Scott, Yongwook Kim, Aubry S. R. Williams, Jordan Rumscheidt, Monika Stolar and Curtis P. Berlinguette ()
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Tengxiao Ji: The University of British Columbia
Shaoxuan Ren: The University of British Columbia
Yumeng Yang: The University of British Columbia
Gaopeng Jiang: The University of British Columbia
Giuseppe V. Crescenzo: The University of British Columbia
Sabrina S. Scott: The University of British Columbia
Yongwook Kim: The University of British Columbia
Aubry S. R. Williams: The University of British Columbia
Jordan Rumscheidt: The University of British Columbia
Monika Stolar: The University of British Columbia
Curtis P. Berlinguette: The University of British Columbia

Nature Communications, 2025, vol. 16, issue 1, 1-9

Abstract: Abstract We report here the electrochemical production of cement clinker precursor, containing calcium derived from the electrolytic decomposition of waste cement. Our “cement recycler” contains a cement electrolyzer, coupled to a cement digestion vessel, and a Ca(OH)2 isolation vessel. The cement electrolyzer creates acid and base equivalents, and converts waste cement into Ca(OH)2 and SiO2. The electrolyzer was demonstrated at current densities up to 300 mA cm–2 to produce yields higher than 80% for Ca(OH)2. We experimentally verified a 99.8% reduction in CO2 emissions when using fresh waste cement, and an 80% reduction when using aged cement (enriched in CO2 due to atmospheric carbonation) from a demolition site. Our cement recycler bypasses the need for virgin limestone and could cut global CO2 emissions by nearly 1 Gt annually, while also helping divert substantial waste cement from landfills.

Date: 2025
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DOI: 10.1038/s41467-025-64339-5

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