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Spirocyclic poly(vinylene ether ketone) membranes with enhanced microporosity for energy-efficient alcohol-hydrocarbon azeotrope separation

Jiaqi Li, Yijie Fang, Ruiyan Xiong, Weilin Feng, Hukang Guo, Fupeng Li, Mengxiao Zhang, Shuai Wang, Chuanjie Fang, Baoku Zhu, Young Moo Lee and Liping Zhu ()
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Jiaqi Li: Zhejiang University
Yijie Fang: Zhejiang University
Ruiyan Xiong: Zhejiang University
Weilin Feng: Zhejiang University
Hukang Guo: Zhejiang University
Fupeng Li: Zhejiang University
Mengxiao Zhang: Zhejiang University
Shuai Wang: Zhejiang University
Chuanjie Fang: Zhejiang University
Baoku Zhu: Zhejiang University
Young Moo Lee: Hanyang University
Liping Zhu: Zhejiang University

Nature Communications, 2025, vol. 16, issue 1, 1-11

Abstract: Abstract The energy-efficient separation of azeotropic organic mixtures remains a critical challenge in chemical manufacturing. Conventional thermal-driven processes like distillation and pervaporation face fundamental thermodynamic constraints, requiring energy-intensive phase transitions. We present a pressure-driven membrane solution using a spirocyclic poly(vinylene ether ketone) membrane with enhanced microporosity that achieves alcohol-selective permeation from alcohol-hydrocarbon azeotropes. The membrane demonstrates separation factors of 330 for ethanol/cyclohexane and 74 for ethanol/heptane systems, while reducing energy consumption by 2-3 orders of magnitude compared to conventional methods. Through multiscale characterization and molecular dynamics simulations, we elucidate the dual mechanism governing separation performance: differential surface adsorption affinity and restricted hydrocarbon diffusion within micropores of membrane. Here, we show a molecular sieving strategy bypasses traditional volatility-based separation paradigms, offering an approach for azeotrope fractionation with transformative potential for sustainable chemical processing.

Date: 2025
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DOI: 10.1038/s41467-025-64965-z

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