Self-doping of biological secretions for waste catalyst reuse

Min Li, Liya Fu, Yue Yuan, Yin Yu, Xiaoguang Jin, Zhouyang Li, Yutang Zeng, Xiang Liu, Chunli Wan (), Yu Sun, Min Xu, Panxin Wang, Hongbo Xi, Yudong Song, Qi Huang, Yuexi Zhou and Changyong Wu ()
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Min Li: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Liya Fu: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Yue Yuan: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Yin Yu: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Xiaoguang Jin: Ltd, Sinopec Research Institute of Petroleum Engineering Co.
Zhouyang Li: Chinese Academy of Sciences, Key Laboratory of Environmental Biotechnology, Research Center for Eco-Environmental Science
Yutang Zeng: Chinese Academy of Sciences, Key Laboratory of Environmental Biotechnology, Research Center for Eco-Environmental Science
Xiang Liu: Fudan University, Department of Environmental Science and Engineering
Chunli Wan: Fudan University, Department of Environmental Science and Engineering
Yu Sun: Xidian University, School of Advanced Materials and Nanotechnology
Min Xu: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Panxin Wang: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Hongbo Xi: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Yudong Song: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Qi Huang: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Yuexi Zhou: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment
Changyong Wu: Chinese Research Academy of Environmental Sciences, State Key Laboratory of Environmental Criteria and Risk Assessment

Nature Communications, 2025, vol. 16, issue 1, 1-11

Abstract: Abstract The tremendous costs of disposal and potential environmental problems caused by waste catalysts bring about an urgent need for catalyst regeneration without loss of catalytic activity and stability. Here, we report on a simple and reproducible method to regenerate waste ozonation catalysts by carbonization of self-doped biological secretions to synthesize highly active and stable carbon-based nano-single-atom-site catalysts (NSASCs), Cu@graphitic carbon (GC)-Al2O3, converting waste catalysts into a sustainable resource. Specifically, Cu metal atoms are dispersed on the GC-Al2O3 composite support in the form of Cu1–C3 and Cun–Cun, primarily because the adsorption of biological secretions enhances the dispersibility of the metal nanoparticles. The pilot-scale demonstration reduces the average chemical oxygen demand (COD) of effluent in the Cu@GC-Al2O3/O3 system from 79.56 to 30.01 mg L−1, demonstrating enhanced catalytic activity and stability relative to the pristine fresh catalyst. The combined experimental and theoretical investigations reveal that the Cu1–C3 sites promote the formation of *Oad, while the Cun–Cun sites induce the generation of O2•− and 1O2 from *Oad, contributing to catalytic synergism in both radical and non-radical pathways. Additionally, the life cycle assessment confirms the economic feasibility and sustainability of the regeneration strategy. Our findings propose a general approach to reactivating waste catalysts, which can also inspire biological secretions in atom dispersal modulation and modification of other materials.

Date: 2025
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DOI: 10.1038/s41467-025-66131-x

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