Synchronized production–distribution planning in a single-plant multi-destination network

N Rizk (), A Martel () and S D'Amours
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N Rizk: Université Laval
A Martel: Université Laval
S D'Amours: Université Laval

Journal of the Operational Research Society, 2008, vol. 59, issue 1, 90-104

Abstract: Abstract This paper examines the flow synchronization problem between a manufacturing location and multiple destinations. Multiple products can be shipped from the manufacturing location to different locations via multiple transportation modes. These transportation modes may have different transportation lead times. The transportation costs structure of the different transportation modes offer economies of scale and can be represented by general piecewise linear functions. The production system at the manufacturing location is a serial process with a bottleneck stage. At the bottleneck stage, a predetermined production sequence must be maintained as is the case in some process-based industries. We propose a tight mixed integer programming model for integrated planning of production and distribution in the network. We show that by adding simple valid inequalities and special 0-1 variables, major computational improvements can be achieved when solving this problem with commercial solvers such as Cplex. We also propose a sequential solution approach, based on the independent, but synchronized, solutions of the production and distribution sub-problems. Finally, the solution methods proposed are tested experimentally for realistic problems and the advantage of integrated planning over independent but synchronized planning is assessed.

Keywords: production–distribution synchronization; multi-item lot-sizing; dynamic demand; piecewise linear costs; mixed integer programming; valid inequalities (search for similar items in EconPapers)
Date: 2008
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Citations: View citations in EconPapers (1)

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DOI: 10.1057/palgrave.jors.2602316

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