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Monolithic scalable compliant mechanisms

Jared R Hunter, Bethany Parkinson, Jacob L Sheffield, Mark B Rober, Brian D Jensen, Spencer P Magleby, Nathan S Usevitch and Larry L Howell

PLOS ONE, 2026, vol. 21, issue 1, 1-20

Abstract: Scaling a physical device’s geometry results in mechanical properties changing in various ways (e.g. the cubed-squared law states that for a scaling factor C, mass scales with C3 and surface area with C2). These scaling effects can result in a device’s inconsistent and unplanned mechanical behavior when varying its fabricated size, thereby necessitating unique designs at different scales. We show that for displacement-driven compliant mechanisms, mechanical stress is uniquely invariant with scale. This effect is described theoretically, verified through computer models and physical testing, and is demonstrated in three examples: a parallel-guiding mechanism, a projectile launcher, and a deployable chair. This enhanced understanding of stress invariance provides innovative insight into the way devices can be designed for systems that operate across different scales.

Date: 2026
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Persistent link: https://EconPapers.repec.org/RePEc:plo:pone00:0340272

DOI: 10.1371/journal.pone.0340272

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