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Synchronizing production and delivery in flow shops with time-of-use electricity pricing

Humyun Fuad Rahman (), Tom Servranckx (), Ripon K. Chakrabortty (), Mario Vanhoucke () and Sondoss El Sawah ()
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Humyun Fuad Rahman: Newcastle University
Tom Servranckx: Ghent University
Ripon K. Chakrabortty: University of New South Wales
Mario Vanhoucke: Ghent University
Sondoss El Sawah: University of New South Wales

Annals of Operations Research, 2025, vol. 345, issue 1, No 13, 403 pages

Abstract: Abstract Manufacturing supply chains (SC) shift from traditional make-to-stock systems to make-to-order (MTO) systems in order to coordinate the production and distribution of complex and highly customized products. Despite the need for advanced scheduling approaches when coordinating such MTO-based SCs, there is little research focussing on practical settings that include variable processing speeds, sequence-dependent setup times (SDST) and time-of-use (TOU) electricity prices. However, these settings are important since they influence the energy consumption and the associated electricity costs have an impact on the decision-making process. Furthermore, there is also an increasing concern regarding green production in manufacturing such that the energy consumption cannot be ignored in decision making. In this study, we investigate a bi-objective energy-efficient permutation flow shop scheduling problem in MTO-based SC (EPFSPSC) with the conjoint objectives of minimising the cost of inventory, delivery, tardiness and electricity costs for production. In order to solve this problem, a genetic algorithm-based memetic algorithm is proposed and its effectiveness is demonstrated against a well-known benchmark approach. This research aims to assist production managers in making integrated production and distribution decisions, while simultaneously considering all associated costs and ensuring green manufacturing.

Keywords: Flow shop scheduling; Supply chain; Batch delivery; Electricity tariff; Memetic algorithm (search for similar items in EconPapers)
Date: 2025
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DOI: 10.1007/s10479-024-06430-6

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