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A two stage approach for order and rack allocation with order backlog in a mobile rack environment

Cristiano Arbex Valle () and John Beasley
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Cristiano Arbex Valle: Universidade Federal de Minas Gerais

Annals of Operations Research, 2025, vol. 351, issue 1, No 7, 167-201

Abstract: Abstract In this paper we investigate a problem associated with operating a robotic mobile fulfilment system (RMFS). This is the problem of simultaneously allocating both orders and racks to multiple pickers with inventory constraints and order backlog. We present a two stage optimisation based approach for the problem. In our two stage approach we, in the first-stage, deal with the orders which must be definitely fulfilled (picked), where the racks chosen to fulfil these first-stage orders are chosen so as to (collectively) contain sufficient product to satisfy all orders. In the second-stage we restrict attention to the racks chosen in the first-stage solution in terms of allocating second-stage orders. We present three different strategies with regard to splitting the orders into a set of first-stage orders and a set of second-stage orders. One of these strategies minimises the requirement to make decisions as to the rack sequence (i.e. the sequence in which racks are presented to each picker). We present a heuristic procedure to reduce the number of racks that need to be considered. Extensive computational results are presented for test problems that are made publicly available; including test problems that are significantly larger than previous problems considered in the literature.

Keywords: Logistics; Integer programming; Mobile storage racks; Order backlog; Order picking; Robotic mobile fulfilment systems (search for similar items in EconPapers)
Date: 2025
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DOI: 10.1007/s10479-024-06058-6

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