Integrated predictive maintenance strategy for manufacturing systems by combining quality control and mission reliability analysis

Yihai He, Changchao Gu, Zhaoxiang Chen and Xiao Han

International Journal of Production Research, 2017, vol. 55, issue 19, 5841-5862

Abstract: Predictive maintenance (PdM) is an effective means to eliminate potential failures, ensure stable equipment operation and improve the mission reliability of manufacturing systems and the quality of products, which is the premise of intelligent manufacturing. Therefore, an integrated PdM strategy considering product quality level and mission reliability state is proposed regarding the intelligent manufacturing philosophy of ‘prediction and manufacturing’. First, the key process variables are identified and integrated into the evaluation of the equipment degradation state. Second, the quality deviation index is defined to describe the quality of the product quantitatively according to the co-effect of manufacturing system component reliability and product quality in the quality–reliability chain. Third, to achieve changeable production task demands, mission reliability is defined to characterise the equipment production states comprehensively. The optimal integrated PdM strategy, which combines quality control and mission reliability analysis, is obtained by minimising the total cost. Finally, a case study on decision-making with the integrated PdM strategy for a cylinder head manufacturing system is presented to validate the effectiveness of the proposed method. The final results shows that proposed method achieves approximately 26.02 and 20.54% cost improvement over periodic preventive maintenance and conventional condition-based maintenance respectively.

Date: 2017
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (17)

Downloads: (external link)
http://hdl.handle.net/10.1080/00207543.2017.1346843 (text/html)
Access to full text is restricted to subscribers.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:taf:tprsxx:v:55:y:2017:i:19:p:5841-5862

Ordering information: This journal article can be ordered from
http://www.tandfonline.com/pricing/journal/TPRS20

DOI: 10.1080/00207543.2017.1346843

Access Statistics for this article

International Journal of Production Research is currently edited by Professor A. Dolgui

More articles in International Journal of Production Research from Taylor & Francis Journals
Bibliographic data for series maintained by Chris Longhurst ().