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An approach to identify the optimal configurations and reconfiguration processes for design of reconfigurable machine tools

Moustafa Gadalla and Deyi Xue

International Journal of Production Research, 2018, vol. 56, issue 11, 3880-3900

Abstract: A reconfigurable machine tool (RMT) is a special machine that can deliver different machining functions through reconfiguration processes among its configurations during the machine utilisation stage. In this research, a new approach is developed to identify the optimal configurations and the reconfiguration processes for design of the RMTs. In this work, a generic design AND-OR tree is used to model different design solution candidates, their machine configurations and parameters of these configurations. A specific design solution is created from the generic design AND-OR tree through tree-based search and modelled by different machine configurations. For a reconfiguration process between two machine configurations, a generic process AND-OR graph is used to model reconfiguration operation candidates, sequential constraints among operations and operation parameters. A graph-based search is used to generate all feasible reconfiguration process candidates from the generic process AND-OR graph. The optimal design is identified by multi-level and multi-objective hybrid optimisation. A case study is developed to show how this new approach is used for the optimal design of a RMT.

Date: 2018
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DOI: 10.1080/00207543.2017.1406674

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