Modelling and simulation of energy consumption of ceramic production chains with mixed flows using hybrid Petri nets

Hongcheng Li, Haidong Yang, Bixia Yang, Chengjiu Zhu and Sihua Yin

International Journal of Production Research, 2018, vol. 56, issue 8, 3007-3024

Abstract: Ceramic production chain consisting of discrete flow and continuous flow energy-intensive processes consumes substantial amounts of energy. This study aims to evaluate energy consumption performance and energy-saving potentials of the ceramic production chain. According to the energy consumption characteristics of manufacturing processes and process interaction constraints in a ceramic production chain, an approach integrating the first-order hybrid Petri net (FOHPN) model, an objective linear programming model and a sensitivity analysis is proposed. The FOHPN model will simulate the energy consumption patterns of the ceramic production chain. Meanwhile, multi-objective linear programming model and sensitivity analysis will suggest the optimal specific energy consumption (SEC) of the production chain and identify the influences of input parameters (i.e. production rate of a process) on the SEC in the optimal production scheme. Finally, a real case study from bathroom ceramic plant validates the approach. It provides a tool for modelling and simulation of energy consumption of ceramic production chains with mixed flows and helps operators to perform energy-saving actions in the ceramic enterprise.

Date: 2018
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Citations: View citations in EconPapers (6)

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DOI: 10.1080/00207543.2017.1391415

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