Lean manufacturing tool in engineer-to-order environment: Project cost deployment

Marcello Braglia, Marco Frosolini, Mosè Gallo and Leonardo Marrazzini

International Journal of Production Research, 2019, vol. 57, issue 6, 1825-1839

Abstract: The present paper proposes a modified version of the Manufacturing cost deployment (MCD) method to analyse engineer-to-order (ETO) production systems. The novel approach, named Project cost deployment (PCD), introduces two substantial and innovative modifications. To begin with, the concept of manual assembly macro-activity replaces the traditional concept of station. Then, a brand-new structure for classifying and analysing losses is introduced, that is specifically defined to deal with the inefficiencies of the manual assembly tasks. The validity of the approach is proved by a real-world industrial application. The obtained results demonstrate that the PCD method allows the analyst to identify the hidden losses and to quantify the wastes from an economical point of view. In addition, PCD permits to estimate the impacts of potential (lean) improvement activities and projects in terms of both efficiency and effectiveness.

Date: 2019
References: Add references at CitEc
Citations: View citations in EconPapers (3)

Downloads: (external link)
http://hdl.handle.net/10.1080/00207543.2018.1508905 (text/html)
Access to full text is restricted to subscribers.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:taf:tprsxx:v:57:y:2019:i:6:p:1825-1839

Ordering information: This journal article can be ordered from
http://www.tandfonline.com/pricing/journal/TPRS20

DOI: 10.1080/00207543.2018.1508905

Access Statistics for this article

International Journal of Production Research is currently edited by Professor A. Dolgui

More articles in International Journal of Production Research from Taylor & Francis Journals
Bibliographic data for series maintained by Chris Longhurst ().