Multi-surface defect detection for universal joint bearings via multimodal feature and deep transfer learning

Zetian Zhao, Bingtao Hu, Yixiong Feng, Bin Zhao, Chen Yang, Zhaoxi Hong and Jianrong Tan

International Journal of Production Research, 2023, vol. 61, issue 13, 4402-4418

Abstract: Surface defect detection by machine vision has received increased attention concerning the quality control of universal joint bearings (UJB). The defect distribution and counting information are important for product quality optimisation. However, vision defect detection for UJB remains a challenging task due to the diversity of background textures and defect characters on multiple surfaces. In this study, a multi-surface defect detection (MSDD) method consisting of region segmentation, feature extraction and detection is proposed. First, defect regions are accurately localised by the proposed adaptive defect region segmentation algorithm, which suppresses the inference of background variety. Then, a novel defect feature named multimodal fusion shape descriptor that integrates the global information and local information of defects is constructed to generate the discriminative defect representation. Finally, a defect feature extraction ability transfer strategy based on the transfer learning mechanism is proposed to address the problem of insufficient defect samples. The experimental results show that our method achieves the best accuracy of 94.8% macro-F1 and processes 28 defect images per second. Besides, the application effect in the practical production line indicates that our method meets the accuracy and real-time requirements of MSDD for UJB.

Date: 2023
References: Add references at CitEc
Citations:

Downloads: (external link)
http://hdl.handle.net/10.1080/00207543.2022.2138613 (text/html)
Access to full text is restricted to subscribers.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:taf:tprsxx:v:61:y:2023:i:13:p:4402-4418

Ordering information: This journal article can be ordered from
http://www.tandfonline.com/pricing/journal/TPRS20

DOI: 10.1080/00207543.2022.2138613

Access Statistics for this article

International Journal of Production Research is currently edited by Professor A. Dolgui

More articles in International Journal of Production Research from Taylor & Francis Journals
Bibliographic data for series maintained by Chris Longhurst ().