Capability-based remaining useful life prediction of machining tools considering non-geometry and tolerancing features with a hybrid model

Yuqing Zhang, Min Xie, Yihai He and Xiao Han

International Journal of Production Research, 2023, vol. 61, issue 21, 7540-7556

Abstract: Machining tools are vital components of intelligent manufacturing systems whose state and remaining useful life (RUL) determine product quality. Specifically, the wearing of tool reduces its capability of production yield and diminishes product quality. Therefore, a capability-based RUL prediction approach is proposed in this paper to thoroughly evaluate the state and RUL of machining tools. First, the connotation of tool capability is discussed, and a framework for quality assurance capability-based RUL prediction is proposed. Product quality, which can be used to assess the capability of tool, is modelled and expanded to consider non-geometric dimensioning and tolerancing (non-GD&T) features based on the classic geometric dimensioning and tolerancing (GD&T) system. Second, a physics-based model of process is developed to estimate the non-GD&T features and calculate tool wear. Third, a hybrid data-driven and physics-based model is developed to quantitatively assess the capability of tool based on the comprehensive quality estimation. Finally, a case study of rolling machining tool is carried out to verify the effectiveness and proactiveness of the proposed framework, and the final result highlights its rationality and accuracy in estimating the RUL of machining tools with better interpretation.

Date: 2023
References: Add references at CitEc
Citations:

Downloads: (external link)
http://hdl.handle.net/10.1080/00207543.2022.2152126 (text/html)
Access to full text is restricted to subscribers.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:taf:tprsxx:v:61:y:2023:i:21:p:7540-7556

Ordering information: This journal article can be ordered from
http://www.tandfonline.com/pricing/journal/TPRS20

DOI: 10.1080/00207543.2022.2152126

Access Statistics for this article

International Journal of Production Research is currently edited by Professor A. Dolgui

More articles in International Journal of Production Research from Taylor & Francis Journals
Bibliographic data for series maintained by Chris Longhurst ().