MICRO-EDD OF INCONEL 800 USING ELECTROMAGNETIC FIELD

P. Mukhopadhyay, D. Biswas (), B. R. Sarkar (), B. Doloi () and B. Bhattacharyya ()
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P. Mukhopadhyay: Production Engineering Department, Jadavpur University, Kolkata 700032, India
D. Biswas: Production Engineering Department, Jadavpur University, Kolkata 700032, India
B. R. Sarkar: Production Engineering Department, Jadavpur University, Kolkata 700032, India
B. Doloi: Production Engineering Department, Jadavpur University, Kolkata 700032, India
B. Bhattacharyya: Production Engineering Department, Jadavpur University, Kolkata 700032, India

Surface Review and Letters (SRL), 2024, vol. 31, issue 11, 1-21

Abstract: Micro-electro-discharge drilling (μEDD) is a type of non-traditional machining process used for drilling micro-holes of desired dimensions with a high aspect ratio. But, there are no such research works that could have explained the desired accurate circular shape of micro-holes. The need for a more advanced hybrid machining process to improve the overall efficiency in terms of mainly desired circular shape and radial overcut is evolved. In this research work, an electromagnetic field force-assisted micro-EDM process has been carried out on Inconel 800 with a copper tool of 450μm. Experimental results showed that measured metal removal rate and tool wear rate decreased for ascending values of magnetic flux density, peak current and gap voltage, whereas circularity increases linearly with an increase in magnetic flux density and also the effects of magnetic field on circularity of micro-holes on Inconel 800 are more predominant than other parameters.

Keywords: Micro-EDD; inconel; micro-EDM; electromagnetic; hybrid (search for similar items in EconPapers)
Date: 2024
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DOI: 10.1142/S0218625X24500902

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