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Integrated Synthesis, Crystallization, Filtration, and Drying of Active Pharmaceutical Ingredients: A Model-Based Digital Design Framework for Process Optimization and Control

Daniel J. Laky, Daniel Casas-Orozco, Francesco Destro, Massimiliano Barolo, Gintaras V. Reklaitis and Zoltan K. Nagy ()
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Daniel J. Laky: Purdue University
Daniel Casas-Orozco: Purdue University
Francesco Destro: University of Padova
Massimiliano Barolo: University of Padova
Gintaras V. Reklaitis: Purdue University
Zoltan K. Nagy: Purdue University

A chapter in Optimization of Pharmaceutical Processes, 2022, pp 253-287 from Springer

Abstract: Abstract Over the past two decades, pharmaceutical manufacturing has seen significant modernization due to the digitalization of manufacturing as more manufacturers adopt Industry 4.0 standards. The FDA launched the quality-by-design and quality-by-control initiatives as steps to ensure this digitalization in pharmaceutical manufacturing may proceed alongside regulatory guidelines for the transition from traditional batchwise manufacturing to end-to-end continuous or hybrid batch-continuous manufacturing schemes. Adoption of a process digital twin is a pivotal step in providing quantitative justification for updating or designing new processing routes for pharmaceutical materials, especially when implementing online process control. This article presents a framework for the integrated design of continuous and hybrid systems for the synthesis-crystallization and filtration-drying steps of paracetamol using digital twins to simulate process operation and control.

Keywords: Quality-by-design; Quality-by-control; Continuous manufacturing; Process design; Process control; Digitalization; Industry 4.0 (search for similar items in EconPapers)
Date: 2022
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Persistent link: https://EconPapers.repec.org/RePEc:spr:spochp:978-3-030-90924-6_10

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DOI: 10.1007/978-3-030-90924-6_10

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