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Unpaced serial production lines with two simultaneous sources of imbalance - Their operating characteristics

Sabry Shaaban, Tom Mcnamara and Ahmed Atil
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Sabry Shaaban: Groupe Sup de Co La Rochelle
Tom Mcnamara: ESC Rennes School of Business - ESC [Rennes] - ESC Rennes School of Business
Ahmed Atil: ESC [Rennes] - ESC Rennes School of Business

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Abstract: This paper investigates the behaviour of unpaced serial production lines with two concurrent imbalance sources, namely, lines that are simultaneously unbalanced with respect to either their work time means (MTs) and variability - as depicted by the coefficients of variation of processing times (CVs), their MTs and buffer capacities (BCs), or their CVs and BCs. The lines were simulated under stable operating conditions with different values of line length, buffer capacity, coefficient of variation, degree of imbalance, as well as a variety of imbalance patterns. Making use of a number of statistical methods, idle time and average buffer level output data were analysed and compared to a balanced line counterpart. Conclusions concerning the relationships among the exogenous and endogenous variables were made. For the MT and CV imbalance, the configuration providing the lowest idle time turned out to be an inverted bowl pattern for MT, along with a bowl-shaped arrangement for CV, whereas the best configuration that generally generates low average buffer levels was found to be an MT decreasing order, together with a CV bowl allocation. As for unbalanced MTs and BCs, it was found that in terms of idle time the best unbalanced pattern is an MT bowl configuration, coupled with a distribution of buffer capacity as evenly as possible. On the other hand, for average buffer level the best pattern was a monotone decreasing MT order, together with an ascending buffer size order. As regards CV and BC imbalance, the most superior pattern with respect to idle time was identified as a bowl-shaped CV configuration, combined with a buffer placement whereby more buffer capacity is concentrated at the beginning of the line, but for average buffer level the most favourable pattern was a bowl-shaped CV assignment, together with a buffer arrangement under which the buffers are concentrated towards the end of the line.

Keywords: joint mean service time and variability imbalance; mean operation time and buffer size imbalance; simultaneous variability and buffer capacity imbalance; idle time; average buffer level; Simulation; unpaced serial production lines (search for similar items in EconPapers)
Date: 2011-04-14
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Published in Annual conference of the northeast decision sciences institute, Apr 2011, Montréal, Canada

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Persistent link: https://EconPapers.repec.org/RePEc:hal:journl:hal-00835343

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