Beyond Industry 4.0 − Integrating Lean, Digital Technologies and People

Alejandro G. Frank, Matthias Thürer, Moacir Filho Godinho and Giuliano A. Marodin
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Alejandro G. Frank: UFRGS - Universidade Federal do Rio Grande do Sul [Porto Alegre]
Matthias Thürer: Jinan University [Guangzhou]
Moacir Filho Godinho: Métis Lab EM Normandie - EM Normandie - École de Management de Normandie = EM Normandie Business School
Giuliano A. Marodin: University of South Carolina [Columbia]

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Abstract: Purpose This study aims to provide an overall framework that connects and explains a macro-perspective of the findings from the five studies of this special issue. Through this, we aim to answer two main questions: How can Lean and Industry 4.0 be integrated, and what are the outcomes for workers from such integration? Design/methodology/approach The special issue received 64 papers that were evaluated in multiple stages until this final sample of five papers that describe different facets of the integration between Lean and Industry 4.0 and their relationship with worker activities. In this introduction, we review the main findings of these five studies and propose an integrative view and associated propositions. A discussion provides directions to advance the field further. Findings The framework shows that when Lean and Industry 4.0 are integrated, companies will face two types of tensions, dialectical and paradoxical, which require different managerial approaches. By managing such tensions, the Lean-Industry 4.0 integration can help improve social performance, as well as develop systematic problem-solving and cumulative learning capabilities. Five important themes for this field of research are outlined: the importance of work routines, legitimation, competence, sense and mental flexibility. Originality/value This study brings a new theoretical perspective to the integration of Lean with Industry 4.0-related digital technologies. The results go beyond the usual view of improving operational performance and dig into the effects on workers. It also shows that the integration process relies on and can enhance human capabilities such as learning and problem-solving.

Keywords: Digital transformation; Industry 4.0; Industry 5.0; Lean (search for similar items in EconPapers)
Date: 2024
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Published in International Journal of Operations and Production Management, 2024, 44 (6), pp.1109--1126. ⟨10.1108/IJOPM-01-2024-0069⟩

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Persistent link: https://EconPapers.repec.org/RePEc:hal:journl:hal-04888409

DOI: 10.1108/IJOPM-01-2024-0069

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