New reduced-order model optimized for online dynamic simulation of a Shell coal gasifier

Mukyeong Kim, Insoo Ye, Hyunbin Jo, Changkook Ryu, Bongkeun Kim and Jeongsoo Lee

Applied Energy, 2020, vol. 263, issue C, No S030626192030146X

Abstract: A reduced-order model (ROM) for an entrained flow coal gasifier provides a real-time dynamic prediction of key performance parameters under various operating conditions. However, existing 1D ROMs cannot consider coal burners located on the sidewalls in Shell coal gasifiers frequently applied in commercial plants. In this study, a pseudo-2D ROM was developed to consider the characteristic flow pattern of the gasifier and coupled with a discretized slag-layer model for the wall. Some input parameters specific to the gasifier were determined from a detailed computational fluid dynamics study. Further, the measured differences between input coal ash and bottom slag composition were incorporated in the slag viscosity. The ROM was validated in two ways using the design and operation data of a 300-MW IGCC plant. First, the steady-state prediction showed good agreement with the design data at various loads in terms of syngas composition, heat duty, and exit gas temperature. This also implied that the predicted slag thickness on the wall was reasonable. Second, the ROM was applied to actual operation data over 7 h with two events. For a gradual increase in the target O2/coal ratio and sudden changes in the coal throughput, the dynamic response of the measured heat duty was successfully reproduced by the ROM. The predicted exit gas temperature reflected the instantaneous fluctuations of O2/coal ratio and appeared more reasonable than the correlation-based value used by the operators. The ROM clearly showed differences in the response rate between the exit gas temperature, heat duty, cold gas efficiency, and slag thickness for changes in the operation variables. It can be used as a real-time online simulator for advanced gasifier operation.

Keywords: Coal; Gasification; Heat duty; Reduced-order model; Shell gasifier; Slag layer (search for similar items in EconPapers)
Date: 2020
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (1)

Downloads: (external link)
http://www.sciencedirect.com/science/article/pii/S030626192030146X
Full text for ScienceDirect subscribers only

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:eee:appene:v:263:y:2020:i:c:s030626192030146x

Ordering information: This journal article can be ordered from
http://www.elsevier.com/wps/find/journaldescription.cws_home/405891/bibliographic
http://www.elsevier. ... 405891/bibliographic

DOI: 10.1016/j.apenergy.2020.114634

Access Statistics for this article

Applied Energy is currently edited by J. Yan

More articles in Applied Energy from Elsevier
Bibliographic data for series maintained by Catherine Liu ().