Energy Saving by Parametric Optimization and Advanced Lubri-Cooling Techniques in the Machining of Composites and Superalloys: A Systematic Review

Rüstem Binali (), Abhishek Dhananjay Patange, Mustafa Kuntoğlu, Tadeusz Mikolajczyk and Emin Salur
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Rüstem Binali: Department of Mechanical Engineering, Faculty of Technology, Selcuk University, Konya 42130, Turkey
Abhishek Dhananjay Patange: Department of Mechanical Engineering, College of Engineering Pune, Pune 411005, India
Mustafa Kuntoğlu: Department of Mechanical Engineering, Faculty of Technology, Selcuk University, Konya 42130, Turkey
Tadeusz Mikolajczyk: Department of Production Engineering, Bydgoszcz University of Science and Technology, Al. Prof. S. Kaliskiego 7, 85-796 Bydgoszcz, Poland
Emin Salur: Technology Faculty, Metallurgical and Material Engineering Department, Selcuk University, Selçuklu, Konya 42130, Turkey

Energies, 2022, vol. 15, issue 21, 1-37

Abstract: The resources of the earth are being consumed day by day with the increasing population and necessities of humankind in many areas, such as industrial applications and basic needs in houses, workplaces and transportation. As a consequence, careful usage of the energy sources and the conversed energy is of great importance in order to obtain sustainable development. Machining operations have a large percentage of all manufacturing methods in terms of depleted energy which gives them a high potential for reducing the total energy consumption. The approaches handled in the literature for the minimization of the consumed energy in the machining industry were considered in this study. While several machinability characteristics under different machining processes were investigated broadly in the context of composites and superalloys, the comparison of these systems has been given cursory attention in the current literature, specifically for cutting energy saving. The overall performance of these group material systems utilizing widely in numerous significant industrial areas supplies important signs about manufacturing costs, service conditions and environmental impacts. It is highly crucial to monitor the indicators of energy-saving phenomena of the machined parts since the mechanisms behind the energy consumption of these systems is very complex and dynamic owing to different process-induced variables. This well-organized review paper distinguishes itself from previous studies in this field since the comprehensive literature survey paves the way for diverse approaches that regard energy saving, especially for composites and superalloys under different machining operations. This overview paper aims to contribute to the current literature by highlighting the effects of the state-of-the-art approaches in reducing energy consumption in the machining of industrially important materials. This study can also establish a framework in the context of the process-property interactions to comprehend the influence of energy-saving mechanisms through machining in a system of interest.

Keywords: energy savings; machining; optimization; cooling and lubrication (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2022
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