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Thermo-Economic and Heat Transfer Optimization of Working-Fluid Mixtures in a Low-Temperature Organic Rankine Cycle System

Oyeniyi A. Oyewunmi and Christos N. Markides
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Oyeniyi A. Oyewunmi: Clean Energy Processes (CEP) Laboratory, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK
Christos N. Markides: Clean Energy Processes (CEP) Laboratory, Department of Chemical Engineering, Imperial College London, South Kensington Campus, London SW7 2AZ, UK

Energies, 2016, vol. 9, issue 6, 1-21

Abstract: In the present paper, we consider the employment of working-fluid mixtures in organic Rankine cycle (ORC) systems with respect to thermodynamic and heat-transfer performance, component sizing and capital costs. The selected working-fluid mixtures promise reduced exergy losses due to their non-isothermal phase-change behaviour, and thus improved cycle efficiencies and power outputs over their respective pure-fluid components. A multi-objective cost-power optimization of a specific low-temperature ORC system (operating with geothermal water at 98 °C) reveals that the use of working-fluid-mixtures does indeed show a thermodynamic improvement over the pure-fluids. At the same time, heat transfer and cost analyses, however, suggest that it also requires larger evaporators, condensers and expanders; thus, the resulting ORC systems are also associated with higher costs. In particular, 50% n -pentane + 50% n -hexane and 60% R-245fa + 40% R-227ea mixtures lead to the thermodynamically optimal cycles, whereas pure n -pentane and pure R-245fa have lower plant costs, both estimated as having ?14% lower costs per unit power output compared to the thermodynamically optimal mixtures. These conclusions highlight the importance of using system cost minimization as a design objective for ORC plants.

Keywords: organic Rankine cycles (ORC); low-grade heat; working-fluid mixtures; multi-objective optimization; thermo-economic analysis; low-pressure expanders; heat transfer coefficients; ORC capital costs (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2016
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Citations: View citations in EconPapers (35)

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