Hybrid approaches to optimize mixed-model assembly lines in low-volume manufacturing

Alexander Biele and Lars Mönch ()
Additional contact information
Alexander Biele: ZAL TechCenter AIRBUS Group Innovations
Lars Mönch: University of Hagen

Journal of Heuristics, 2018, vol. 24, issue 1, No 3, 49-81

Abstract: Abstract In this paper, a production planning problem for mixed-model assembly lines in low-volume manufacturing as can be found in aircraft manufacturing is considered. This type of manufacturing is labor-intensive. Low-volume production of huge-sized jobs, i.e. airplanes, is typical. Balancing labor costs and inventory holding costs assuming a given job sequence is the purpose of this paper. Therefore, worker assignments to each station and start times and processing times for each job on each station are determined. Two different mathematical models are proposed. The first formulation is a time-indexed linear formulation that allows for a flexible allocation of workers to periods and stations while the second one has a non-linear objective function and allows only for a fixed assignment of workers to stations. It is proven that the second formulation leads to a linear program with continuous decision variables if the values of the decision variables that determine the number of workers assigned to a station are given, while the first formulation contains even in this situation binary decision variables. Heuristics that hybridize the mathematical formulations with variable neighborhood search techniques are proposed. Computational experiments on randomly generated problem instances and on real-world instances demonstrate the high performance of the heuristics.

Keywords: Mixed-model assembly lines; Aircraft manufacturing; Variable neighborhood search; Matheuristics; Computational experiments (search for similar items in EconPapers)
Date: 2018
References: View references in EconPapers View complete reference list from CitEc
Citations: View citations in EconPapers (4)

Downloads: (external link)
http://link.springer.com/10.1007/s10732-017-9357-6 Abstract (text/html)
Access to the full text of the articles in this series is restricted.

Related works:
This item may be available elsewhere in EconPapers: Search for items with the same title.

Export reference: BibTeX RIS (EndNote, ProCite, RefMan) HTML/Text

Persistent link: https://EconPapers.repec.org/RePEc:spr:joheur:v:24:y:2018:i:1:d:10.1007_s10732-017-9357-6

Ordering information: This journal article can be ordered from
http://www.springer.com/journal/10732

DOI: 10.1007/s10732-017-9357-6

Access Statistics for this article

Journal of Heuristics is currently edited by Manuel Laguna

More articles in Journal of Heuristics from Springer
Bibliographic data for series maintained by Sonal Shukla () and Springer Nature Abstracting and Indexing ().