Assessment Methods for DC Stray Current Corrosion Hazards in Underground Gas Pipelines: A Review Focused on Rail Traction Systems

Krzysztof Żakowski, Michał Szociński () and Stefan Krakowiak
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Krzysztof Żakowski: Department of Corrosion and Electrochemistry, Faculty of Chemistry, Gdansk University of Technology, 11/12 Gabriela Narutowicza Street, 80-233 Gdansk, Poland
Michał Szociński: Department of Corrosion and Electrochemistry, Faculty of Chemistry, Gdansk University of Technology, 11/12 Gabriela Narutowicza Street, 80-233 Gdansk, Poland
Stefan Krakowiak: Department of Corrosion and Electrochemistry, Faculty of Chemistry, Gdansk University of Technology, 11/12 Gabriela Narutowicza Street, 80-233 Gdansk, Poland

Energies, 2025, vol. 18, issue 21, 1-23

Abstract: Stray currents leaking from electrified DC rail systems cause the greatest corrosion risk to underground metal gas pipelines and can lead to pipeline wall perforation in a very short time. Leakage and gas explosion, and other direct and indirect effects, can even disrupt the stability of the energy system. Maintaining the reliability of gas pipelines, therefore, requires protecting them against corrosion caused by stray currents. It is therefore necessary to conduct field studies to identify sections of gas pipelines at risk and where protective installations should be installed. The paper discusses the most important field methods for assessing the risk of stray currents to gas pipelines: the potential of rail traction relative to ground, electric field gradients in the ground associated with stray current flow, correlation of gas pipeline potential and voltage of pipeline vs. the rail, and time-frequency analysis of the pipeline and rail potentials. A typical application case for each method is indicated, and the advantages and disadvantages of each research technique are identified. The criterion for selecting methods for this review was a short measurement duration (tens of minutes), after which it is possible to determine the level of the hazard to the gas pipeline caused by stray currents in the examined location. This is why these methods have an advantage over other research techniques that require long-term monitoring or exposure of probes or sensors. The review will be useful for cathodic protection personnel involved in the operation of gas pipelines and may be helpful in developing new methods for assessing the impact of stray currents.

Keywords: gas pipelines; stray current; stray current corrosion; stray current hazard; field measurement methods (search for similar items in EconPapers)
JEL-codes: Q Q0 Q4 Q40 Q41 Q42 Q43 Q47 Q48 Q49 (search for similar items in EconPapers)
Date: 2025
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