Integrated production planning and quality control for linear production systems under uncertainties of cycle time and finished product quality
Oussama Ben-Ammar (),
Belgacem Bettayeb () and
Alexandre Dolgui ()
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Oussama Ben-Ammar: IMT Atlantique - DAPI - Département Automatique, Productique et Informatique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris], LS2N - équipe SLP - Systèmes Logistiques et de Production - LS2N - Laboratoire des Sciences du Numérique de Nantes - UN UFR ST - Université de Nantes - UFR des Sciences et des Techniques - UN - Université de Nantes - ECN - École Centrale de Nantes - CNRS - Centre National de la Recherche Scientifique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris]
Belgacem Bettayeb: LINEACT - Laboratoire d'Innovation Numérique pour les Entreprises et les Apprentissages au service de la Compétitivité des Territoires - CESI - CESI : groupe d’Enseignement Supérieur et de Formation Professionnelle - HESAM - HESAM Université - Communauté d'universités et d'établissements Hautes écoles Sorbonne Arts et métiers université
Alexandre Dolgui: IMT Atlantique - DAPI - Département Automatique, Productique et Informatique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris], LS2N - équipe SLP - Systèmes Logistiques et de Production - LS2N - Laboratoire des Sciences du Numérique de Nantes - UN UFR ST - Université de Nantes - UFR des Sciences et des Techniques - UN - Université de Nantes - ECN - École Centrale de Nantes - CNRS - Centre National de la Recherche Scientifique - IMT Atlantique - IMT Atlantique - IMT - Institut Mines-Télécom [Paris]
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Abstract:
This work considers serial production systems with several process steps and a possible quality control at final step. It deals with the problem of optimizing planned lead time when the real lead time for each process is stochastic and the finished product quality is uncertain unless it is inspected. Three analytical models are proposed aiming to minimize the expected total cost, which is composed of the inventory and backlogging costs for the finished product and quality costs associated with inspection and non-conformity. These models correspond to three quality control policies: i) without quality control, ii) with quality control but without taking into account the inspection duration when optimizing the planned lead time and iii) with quality control and with considering the inspection duration when optimizing the planned lead time. Based on the results, it can be highlighted the economic advantage of integrating quality control at the early stage of supply and production planning decisions for some cost parameters conditions. The robustness of the proposed models is also analyzed regarding the variance of the probability distributions of the lead times.
Keywords: Production planning; Cycle time uncertainty; Quality control; Imperfect linear production process (search for similar items in EconPapers)
Date: 2019-05-15
Note: View the original document on HAL open archive server: https://imt-atlantique.hal.science/hal-02415341v1
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Published in International Journal of Production Research, 2019, 58 (4), pp.1144-1160. ⟨10.1080/00207543.2019.1613580⟩
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Persistent link: https://EconPapers.repec.org/RePEc:hal:journl:hal-02415341
DOI: 10.1080/00207543.2019.1613580
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