Digital Twins for Process Optimization and Predictive Maintenance in Manufacturing Industries

Venkataramana Runkana (), Ratnamala Manna (), Anagha Deshpande (), Sandipan Maiti (), Nital Shah (), Sri Harsha Nistala (), Aditya Pareek (), Sivakumar Subramanian () and Rajan Kumar ()
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Venkataramana Runkana: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Ratnamala Manna: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Anagha Deshpande: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Sandipan Maiti: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Nital Shah: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Sri Harsha Nistala: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Aditya Pareek: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Sivakumar Subramanian: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited
Rajan Kumar: Tata Research Development and Design Centre, TCS Research, Tata Consultancy Services Limited

Chapter Chapter 5 in Digital Twins for Simulation-Based Decision-Making, 2025, pp 91-122 from Springer

Abstract: Abstract Manufacturing industries face challenges in meeting targets with respect to profitability, sustainability, and safety on a daily basis. With the advent of technologies like Internet of Things, artificial intelligence, and hyper-scaler cloud platforms, industries are adopting these new technologies to transform their operations. Digital twins are at the heart of such digital transformations. They are being developed and deployed more often as the technology is becoming mature. Challenges faced by manufacturing industries in adopting digital twins, methodologies, and frameworks for development and deployment of digital twins are described in detail in this chapter. A few real-life examples from power utilities and mineral-processing industries on process optimization and predictive maintenance are presented. Recent developments covering physics-informed neural network models, dynamic root cause identification, and security of digital twin models are briefly discussed. Suggestions for future research on digital twin systems for manufacturing industries are provided.

Keywords: Modeling; Optimization; Control; Predictive maintenance; Soft sensor; Manufacturing; Asset digital twin; Process digital twin (search for similar items in EconPapers)
Date: 2025
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Persistent link: https://EconPapers.repec.org/RePEc:spr:sprchp:978-3-031-89654-5_5

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DOI: 10.1007/978-3-031-89654-5_5

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